ThermaPhase

Electric Vaporization Oil/Water Separator  


2012 Incentive Flyer

Installation & Operating Instructions 10 page pdf file

ThermaPhase Brochure

Drawings

TP-6

TP-12

TP-18

TP-24

TP-36

TP-54

TP-72

The ThermaPhase unit is a thermostatically controlled, electrically heated evaporation unit that separates air compressor condensate from spent compressor lubricant. The condensate water leaves the unit as atmospheric steam and the lubricant is periodically drained from the unit.

 

 

Sizing ThermaPhase Units

 

To size a ThermaPhase unit, you must know the volume of air being compressed, the relative humidity of the air and the inlet temperature.  Table 1 is a chart showing the SCF/M of compressed air required to produce one gallon per hour of condensate at various inlet temperatures and relative humidities.

 

  Step 1 Locate on Table 1 the SCF/M of air factor using the inlet temperature and relative humidity of the application.
  Step 2 Divide the SCF/M of air required by the application of the SCF/M of air factor obtained from Table 1.  This number is the gallons of condensate per hour required to be processed by the ThermaPhase®.
  Step 3 Pick a ThermaPhase unit with capacity to handle the condensate from Table 2.

 

   

Example

500 SCF/M • Air Temp - 70ºF • Relative Humidity -70%

 

  Step 1 Refering to Table 1 for an air temperature of 70ºF and a relative humidity of 70%, we find an air factor of 174.3
  Step 2 Dividing our compressor capacity of 500 SCF/M by the air factor:

500SCF/M  / 174.3 SCF/M/Gal/Hr = 2.87 Gal/Hr.


  Step 3 Refering to Table 2, we find it takes a ThemaPhase TP-12 to handle this application.

TABLE 1

SCF/M Air Per Gallon of Water Per Hour

Relative Humidity 40ºF 50ºF 60ºF 70ºF 80ºF 90ºF 100ºF
40%

923.5

628.9 436.5 307.3 219.1 158.1 115.5
50% 737.3 502.8 348.9 245.1 174.6 125.9 91.8
60% 613.5 418.8 290.0 203.8 145.0 104.4 76.0
70% 525.4 358.1 248.2 174.3 123.8 89.1 64.7
80% 459.4 313.3 216.6 152.1 108.0 77.5 56.2
90% 408.1 278.1 192.2 134.8 90.8 68.6 49.6
100% 367.1 250.0 172.7 121.0 85.8 61.4 44.4

SCF/M of air required to produce one gallon of water per hour assuming 95% water removed.

 

TABLE 2

Evaporation Rate - Gallons per Hour

  UNIT GALS. / HOUR  
TP - 6 1.9
TP - 12 4.1
TP - 18 6.2
TP - 24 8.3
TP - 36 12.5
TP - 54  18.8
TP - 72 25.1